Structures Design in Steel Sectors

• Basic and Detailed Engineering
• Design & Detailing of conveyor galleries.
• Design & Detailing of Shops /Sheds related to steel plant.
• Break down Jobs/Modification/Capital Repair jobs related to different units of steel plant e.g. Coke Oven, Blast Furnace, and Steel Melting Shop & Rolling Mills.
• Engineered, designed and commissioned Sinter Plant, Iron ore crushing plant, Sponge Iron Plants.
• Cost Estimation.
• Design & Detailing of Bulk Material Handling Equipments.

Structural Manufacturing drawing preparation

• Preparation of Structural and Fabrication drawings.
• Preparation of Civil and Architectural drawings.

CAD data Conversion

• CAD Drafting & detailing works on various types of Mechanical,
• From hard copy to digitize form
• One platform to another
• 2D drawings to 3D

Reverse Engineering & Mechanical Drawing Preparation

• Reverse Engineering & drawing preparation using GD&T symbols, Welding and machining symbols, Fits and tolerances, Material selection and BOM generation.

Tool Design

• Plastics Mould Design (Injection and Compression Mould Design)
• Sheet Metal Tool Design (Cutting and Non Cutting Die)
• Jig and Fixture Design
• Welding & Drilling Fixture Design

3D Modeling

• Solid and Surface modeling using high end software’s Solidworks.
• Product Design and engineering.
• Machine Design
• Design modification of existing machine

SolidWorks 3D Design

• Included Part Modeling, Assembly, Drawings, Sheet Metal, Weldments, Piping & Tubing, Rendering & Costings.

Solidworks Simulation:

• Static – Stress analysis
• Frequency/Buckling – Natural frequency/resonance and mode shapes
• Thermal – Effect of change in temperature and heat transfer
• Drop Test – Easy to use drop testing
• Pressure Vessel – Validate a Pressure vessel according to the ASME code
• Optimization – Real time shape optimization
• Fatigue – Cyclic loading to calculate product life

• Plastics part design
• Blanking and nesting layout (Sheet-metal components) addressing
• manufacturability & assembly process requirements.
• Parametric modeling based on Class A surfaces
• Section Analysis
• Assembly design
• Interference checks
• Value Engineering
• Tolerance Stack Analysis
• GD&T drawings (fit & finish)
• Applying GD&T
• Part/Assembly/Welding Drawings

• Manufacturing drawing development of CIRCULATING WATER PUMP HOUSE Rourkela steel Plant & IISCO Steel Plant.
• Manufacturing drawing development of BOILER HOUSE for IISCO Steel Plant.
• Manufacturing drawing development of Service Water Cooling Tower Rourkela steel Plant & IISCO Steel Plant.
• Manufacturing drawing development of CIRCULATING WATER PUMP HOUSE Rourkela steel Plant & IISCO Steel Plant.
• Manufacturing drawing development of dust settling station for Bhilai Steel Plant
• Manufacturing drawing development of Stand for Cyclone for Bhilai Steel Plant
• Manufacturing drawing development of pump house with air compressor station for Bhilai Steel Plant
• Manufacturing drawing development of electric loco track for Bhilai Steel Plant
• Manufacturing drawing development of Chimney tunnel for Bhilai Steel Plant
• Manufacturing drawing development of Transformer Substation for Bhilai Steel Plant
• Manufacturing drawing development of Installation of Bag Filter for Bhilai Steel Plant
• Fabrifaction Drawings of Electric Cable Trestle for IISCO Steel Plant
• Fabrifaction Drawings of Electric Cable Trestle for RSP Steel Plant
• Fabrifaction Drawings of Electric Cable Trestle for BSP Steel Plant
• Cable Trestle of Coke Oven Battery for NMDC Limited
• Sheet Metal components drawing development of Blasting Device Equipments of Bhilai Steel Plants
• Fabrication Drawings preparation of Circulating Water Pump House for BEC.
• Fabrication Drawings preparation of CDCP Junction unit N2 Installation of Smoke Fans.

Agriculture Industries

• Threshers
• Multi craft para cutter,
• Reaper (crop cutter)
• Seed drill
• Plough
• Rotawator
• Paddy Puddler,
• Leveller,
• Cauge wheel

Machine & Equipments

• Creation of 3D Part modeling, Assembly and drawings of Frame Arrangement of Railway Equipments.
• Creation of 3D Part modeling, Assembly and drawings of Electrode Arm
• Creation of 3D Part modeling, Assembly and drawings of Secondary Delta Closure.
• 3D Modelings and walk through of Plant Layout of Power plant, Sponge Iron and steel Melting shop
• Sheet Metal & Piping components drawing development of Service Water Cooling Tower Coke Oven Plants at BSP
• Sheet Metal & Piping components drawing development of Contaminated condensate pump house at BSP

Conversion Projects-

• 3200 Nos. from A4 to A0 drawings of plant machineries and equipments drawings are converted from hard copy/pdf/tiff to 3D solid modeling / Assembly/2D drawings.

Tool Design (Injection Mould, Compression Mould, Press Tool Design)

• Complete Tool Design and Jig and Fixture Design for part like ACB’s, MCCB, Bus Duct, Switch Fuse Unit, and Alternators.

Tool Design & Product Developments

• Design, Jig & Fixture Design, Product Developments and reverse Engineering of Electrical/Automobiles and Home Appliances Parts.
• Manufacturing cost calculations for the tools.
• Tool development along with the complete BOM & Process-sheet for the respective sections preceding the physical manufacturing.
• Designing as well as modification of mechanical parts/components.
• Issuing the complete BOM & Process-sheet for the respective sections preceding the physical manufacturing of tools when our design is finished. Design responsibility ends with the final QC check after try-out of the tools.
• Selection of Tooling and process for new components.
• Tool design and developments for various products which is below :-
• Main Lock Assembly and its part for Hero Honda
• Power Saver Bulb holder for different clients like Philips, Havells, and Crompton Greaves.
• Refrigerator Door Lock for Whirlpool India.
• Different types of display devices main body and LED which is used in Red Light signals, Airports, Railway stations.
• Radio front and back cover.
• Three pin plug assembly and its parts